Originally Posted by tandtinc2424:
That is our next step with the tos. And I'm not sure we will be any smarter on the computer deal dad. Sure makes it frustrating. We have been messing with this for over 3 weeks. Getting really old! Haha
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99% of the time the computer will not be the problem.
1. The big thing people run into is usually bad connectors (the female connectors will swell up and not make good contact all the time) where they plug into the ecm or sensors.
2. First you need to get a wireing diagram. They are free on the internet but you got to look. Make sure the diagram is for a US bike, they change from country to country and they note it in the diagram.
3. When cutting down a harness people sometime cut out a needed wire or connect an un needed wire. They do use the same color combinations in several places, so you have to watch out.
4. You need a connector view of the computer and each sensor.
5. The pins in the computer can be broken down into several classes.
a. computer power circuits (12 volts)
b. computer anti-theft circuits (usa uses 8 volts to turn on)
c. computer ground circuits
d. sensor power circuits (5 volts constant)
e. sensor ground circuits (different from computer grounds)
f. sensor returns (the variable voltage returned to the computer from the sensors to tell the computer what is going on.)
g. Power for the injectors
h. Power for the coils
I. Injector return to injector drivers (different color combination for each injector)
g. ignition return to coil drivers (different color combination for each coil.)
Computers usually complete a circuit by opening and closing the path to ground with a device called a "driver" or really a big name for an electronic switch or relay. The power or 12 volts should always be at the injectors or coil whenever the switch is on.
h. circuits for the cam sensor
i. circuits for the crank sensor
j. circuits for kick stand, starter over ride (usually need to be grounded)
k. drivers for fuel pump and fan control (for some reason left out by most harness cutters)
Once you realize that is all there is. Get a buddy a diagram and connector view and chase each circuit from the computer to the device. Most all sensors share the same ground, and 5 volt power supply this is a pretty quick check. Before removing the computer and harness check each sensor connector for 5 volts with a volt meter and a good ground with an ohm meter. If the volts and grounds all check out. Your next step is to remove the wiring harness and check from each pin on the computer to the coresponding pin on the sensor connector. If you find one that does not complete the circuit you found your problem. If they are all good try a different computer.
That old tip over switch works just like the anti theft wire but different. It sends a voltage back to the computer*** too high or too low a voltage and it turns the power to the coils, injectors and fuel pump off until it is again set upright and the key is turned off and on again..
Working on computers is **** "A PIECE OF CAKE" "DEVILS FOOD"

Hones Dad himself

